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Metal commercial roofs and corrosion protection for larger commercial projects

Roof & corrosion

Repair and protect metal roofs

Targeted treatment of corrosion, overlaps, attachments, gutters and vulnerable details without unnecessarily replacing a technically suitable roof structure.

Metal commercial roofs and corrosion protection · project-specific system

PolyShield performs this

Corrosion repair and metal protection

Protect metal roofs, facades and steel before material loss leads to replacement.

  1. 01Inspect corrosion, salts and existing coating
  2. 02Clean and mechanically prepare
  3. 03Perform primer and detail repair
  4. 04Check protective layers and dry layer thickness

From damage picture to solution

Problem, cause and effect first visible.

01 / PROBLEM

Damaged coatings allow moisture and salts to reach the metal.

02 / POSSIBLE CAUSES
  • Weather and industrial loads
  • Cutting edges, fasteners and overlaps
  • Insufficient preparation for previous maintenance
03 / CONSEQUENCES OF DELAY

Corrosion can affect sheet thickness, connections and water tightness.

04 / POLYSHIELD ROUTE

Corrosion control, project-specific preparation and a registered protective layer build-up.

The cause is determined project-specifically. This structure is a decision route and not a remote diagnosis.

Business benefits

The value is not just in the new layer.

01

Material conservation

Retain technically usable plates and steel parts for longer.

02

Scale

Large profiled surfaces where responsible airless treatment.

03

Waterproofing

Include seams, gutters and fasteners as critical zones.

04

Control

Visibly document preparation and layer thickness.

RISK OF DELAY

Surface corrosion can progress to material loss, leaking details and expensive panel or structural replacement.

First have the size, cause, accessibility and desired planning assessed. We then compare repair, renovation and, where necessary, replacement without selling a standard solution in advance.

Have project assessed

SUITABLE FOR

Business applications with a clear technical question.

  • Production halls
  • Sheds and warehouses
  • Metal siding

System approach

01

Inspect corrosion and existing layers

02

Clean and mechanically prepare

03

Detailing seams, fastenings and gutters

04

Apply elastic and UV-resistant system

Application boundaries

Assess first.
Only then specify.

  • Assess residual wall thickness and structural damage
  • Remove salts and contamination
  • First test adhesion to existing layers

Control profile

The division is broader than the application.

PolyShield assesses preparation, implementation and delivery as one coherent technical scope.

  1. 01Corrosion class and salts
  2. 02Pretreatment degree
  3. 03Layer thickness and climate

Can be processed quickly where responsible

Less downtime starts with the right system choice.

Where technically appropriate, PolyShield works with fast-reacting primers, two-component membranes and fast protective layers. The benefit lies not only in curing, but in a work plan in which preparation, recoating times and recommissioning are aligned in advance.

  1. 01

    Fast-drying primers and 2K protective layers where climate and preparation suit

  2. 02

    Treat details and corrosion zones before the large surfaces

  3. 03

    Use overlay areas without contamination or condensation between layers

Technical roof coating

Corrosion, seams and movement determine the renovation route.

Metal roof panels respond to temperature, while overlaps, fasteners, cut edges and gutters can each have a different damage pattern. An elastic main layer without a corrosion and detail plan therefore does not provide sufficient certainty.

We assess metal type, residual wall thickness, salts, existing coating and achievable pre-treatment. This is followed by a suitable primer, targeted detail sealing and a waterproof, weather-resistant protective layer.

Business scenarios

Where this route can add value.

01

Profile plates

Treat overlaps, fasteners, and cut edges as separate detail areas.

02

Metal gutters

Assess water load, deformation, seams and local corrosion together.

03

Existing coatings

Identify, clean and check adhesion and compatibility on a test surface.

04

Industrial environment

Include salts, corrosiveness category and feasible pre-treatment in the layer build-up.

Renovate or intervene first?

Three outcomes after the first roof assessment.

A / PROSPECTABLE

Liquid renovation

The roof structure is stable, sufficiently dry and the details can be technically repaired. Trial adhesion and system selection can follow.

B / CONDITIONAL

Restore locally first

Bad areas, seams, drains or details are replaced or repaired before a coherent membrane layer is applied.

C / DO NOT COAT

Further investigation or replacement

Wet insulation, large-scale detachment, structural damage or irreparable details make direct coating irresponsible.

Proof before promise

What should be visible in a commercial roof quotation.

  1. 01Existing roof structure and assessed zones
  2. 02Preparation, repairs and primer route
  3. 03Detailed approach for edges, drains and penetrations
  4. 04Membrane variant, consumption and layer structure
  5. 05Working window, weather limits and phasing
  6. 06Photo, material and delivery registration
01 / Required in advance

Project information

Substrate, surface, details, known damage, load, accessibility and desired planning.

02 / Technical selection

System direction

Primer, repair, main coat, detailing, anti-slip or finish are chosen as a coherent structure.

03 / Delivery

Checkpoints

Conditions, consumption, layer structure, photos and project-specific residual and maintenance points.

Applications within this division

Explore the project question.

PolyShield Steel

Protect steel construction

Control corrosion with appropriate preparation and registered layer build-up.

View application ↗
PolyShield Steel

Repair corrosion

Do not just repaint, but treat the cause, salt load and adhesion.

View application ↗

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