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Large Surface Coating

Economies of scale starts with an executable work plan.

From approximately 1,000 m², airless can be a strong business route for large roofs, halls, metal facades and concrete. Not because spraying is automatically faster, but because the main surface, logistics and quality control are designed as one process.

WHERE TIME IS SAVING

Not by skipping steps.

The advantage lies mainly in a continuous material supply and an even application on extensive main surfaces. Details, connections, repairs and critical edges remain separate craftsmanship.

That is why we separate preparation, detail phase, main application and control. In this way, tempo can be planned without making layer thickness, adhesion or environmental control secondary.

SIX TIME SETTINGS

Surface area alone does not predict lead time.

01

Preparation

Cleaning, degreasing, corrosion or concrete repair and drying time remain part of the total lead time.

02

Geometry

An open main surface provides more economies of scale than a surface with many details, installations and varying profiles.

03

Environment

Wind, traffic, PV panels, air intakes and production determine shielding and available work areas.

04

Layer build-up

Primer, intermediate coat, main coat and top coat each have a processing window and control point.

05

Logistics

Material supply, aerial work platforms, hose routes and safe access must be continuously available.

06

Continuity

Phasing can keep the business open, but affects relocation, masking and net application time.

METHOD COMPARISON

Airless, rolling or hybrid.

The optimal method may differ per profession. The comparison is recorded project-specifically.

Airless

Strong on large, accessible and controllable main surfaces.

Roll

Logical for small zones, sensitive environments or limited shielding.

Hybrid

Spraying to scale; rolling and manual work on details and vulnerable edges.

PROJECTVOLGORDE

Each gear has a checkpoint.

  1. 01Recording, measuring and environmental scan
  2. 02System documentation and test area
  3. 03Work areas, shielding and partner work
  4. 04Pretreatment and detail restoration
  5. 05Airless or hybrid main application
  6. 06Layer thickness, residual points and delivery report

NO GENERIC PRODUCTION CLAIM

A plan with visible assumptions.

PolyShield does not publish a universal number of m² per day. After inspection, the client receives a phasing in which accessibility, preparation, product windows, weather reserve, partner work and quality checks are clearly included. This makes planning manageable for real estate management, production and implementation.

Verouderd donker bitumen bedrijfsdak in Uithoorn vóór renovatieVóórNa

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PS / TRANSFORMATION 03 · Uithoorn · Circa 2.000 m²

Grootschalige airless applicatie in de praktijk.

De vergelijking maakt de schaal zichtbaar en koppelt het eindbeeld aan een gecontroleerde voorbereiding en uitvoering.

Ondergrond
Verouderd bitumen
Resultaat
Een groot, doorlopend wit dakvlak waarbij applicatiesnelheid en systeemkwaliteit zijn gecombineerd.

BUSINESS QUESTIONS

Scale without false certainty.

Is 1,000 m² a hard lower limit?+

No. It is a commercial target size. A smaller profiled surface can be interesting, while a large but extremely detailed or fog-sensitive project is better carried out in a hybrid manner.

How many square meters do you spray per day?+

A reliable number only follows after inspection. Product, layer thickness, surface, details, drying time, shielding, weather and logistics determine the daily production. PolyShield records the assumptions in the work plan.

Is airless always cheaper than rolling?+

No. Labor can be reduced at the main level, but additional shielding or complex preparation can reduce the benefit. We compare the entire implementation route.

Can the company remain open during the work?+

Work areas and coordinated ventilation can often be phased. Critical production, traffic routes and air intakes are included in the implementation plan in advance.

First project fit

Have the surface, environment and renovation window assessed together.

Do the Spray Scan View the complete Large Surface route →